Polaris Sportsman 400 / 500 1995-2004 fluids type and filling capacities

Recommended engine oil, transmission fluids, coolant type, filling capacities and service intervals for Polaris Sportsman 400 / 500 1995-2004.
Aggregate | Recommeded fluid | Capacity (Liters) | Intervals |
425cc and 499cc engines | Polaris premium 4 sythetic 10W40 or 0W40 (See owners manual)
|
1,9 | 100 hours or 1600 km or 6 months |
Cooling system | Ethylene glycol based coolant
|
2,2 | 2 years |
Transmission | Polaris synthetic gear case oil p/n: 2871478
|
1,0 | 1 year |
Shift Selector Box | Polaris 0W40 Synthetic Engine Lubricant
|
2 years | |
Front differential | Polaris front gearcase p/n: 2871653 or 80W90 API GL-5
|
0,120 | 100 hours or 1600 km or 12 months |
Front hub | Polaris demant drive hub fluid p/n: 2871654 or ATF Type F
|
0,075 | 100 hours or 1600 km or 12 months |
Drive Chains | O-Ring chain lube or SAE 80 or 90
|
||
U-joint | Polaris Premium U-Joint Lube
|
3 months or 50 hours or 750 km | |
Rear and Middle axle bearings | NLGI No. 2
|
3 months or 50 hours | |
Brake | DOT3 or DOT4
|
2 years | |
Fuel (4x4) | AKI 87 / RON 91 octane or higher
|
20,0 | |
Fuel (6x6) | AKI 87 / RON 91 octane or higher
|
16,1 |
Information in this table may be incorrect for your region or driving conditions. Refer to the owners/service manual for details.
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